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Induction Melting System in Glovebox with Gas Purification (1PPM)
  • Induction Melting System in Glovebox with Gas Purification (1PPM)
  • Induction Melting System in Glovebox with Gas Purification (1PPM)
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Induction Melting System in Glovebox with Gas Purification (1PPM)

This is an induction meting system in the standard glovebox with gas purification (O2 & H2O < 1 PPM) and a programmable temperature controller. It is excellent for melting air-sensitive alloys, such as Al, Mg, and Li, etc. Its melting temperature range can reach from 750ºC to 1700ºC by choosing different induction power supplies and thermal couples.

This is an induction meting system in the standard glovebox with gas purification (O2 & H2O < 1 PPM) and a programmable temperature controller. It is excellent for melting air-sensitive alloys, such as Al, Mg, and Li, etc. Its melting temperature range can reach from 750ºC to 1700ºC by choosing different induction power supplies and thermal couples.

Induction Melting System equipped with digital display in Glovebox with Gas Purification (1PPM) is a highly specialized equipment combination.

Among them, the induction melting system utilizes the principle of electromagnetic induction to generate eddy currents inside the heated metal through specific power output (such as adjustable within the range of 10kW-50kW) and frequency range (such as 10kHz-50kHz), thereby quickly and uniformly heating and melting. Accurate temperature control (within the range of 500 ℃ -2500 ℃, with temperature fluctuations not exceeding ± 5 ℃) ensures the stability of the melting process and high-quality melting products.

The glove box provides a closed environment for the entire smelting operation. It is like a protective cover, preventing external dust, moisture, and oxygen from entering, creating a relatively independent and controllable operating space for induction melting. Its specific dimensions (such as 120 centimeters long, 80 centimeters wide, and 100 centimeters high) and high-strength stainless steel material ensure spacious interior space, easy operation and equipment maintenance, as well as excellent corrosion resistance and mechanical strength. Equipped with a transparent tempered glass operating window with a diameter of 30 centimeters, it is convenient for operators to clearly observe the internal operation situation.

The gas purification system is the key to ensuring high purity in the smelting environment. Through multi-stage filtration techniques such as activated carbon filtration to remove organic impurities and odors, molecular sieve filtration to remove moisture and oxygen, and high-efficiency filters to remove small particles and bacteria, the gas impurities inside the glove box are reduced to a level of one part per million (1PPM). This can ensure that the material is not contaminated by impurities in the gas during the smelting process, thereby obtaining high-purity smelting products. Purification flow rate (such as 10L/min -50L/min) can quickly purify the gas inside the glove box, ensuring that the gas remains in a high-purity state at all times. The various parts of the entire system work together to provide reliable support for high-quality induction melting.

 


 

 

 

 

Specifications:

Induction Heaters

Two options of induction power supply

80KHz, 7KW, 208- 240VAC, 50/60 Hz, single-phase, for max working temperature of 1200ºC                    

80KHz, 15KW, 208- 240VAC, 50/60 Hz, three-phase, for max working temperature of 2200ºC    

Glovebox

Glovebox Case is made of stainless steel 304 with 3 mm thickness

Chamber dimension: 1200 mm L x 740 mm W x 900 mm H

Openable front window panel (tempered glass, 8 mm thick)

Gas purification system with automatic purging and regeneration function 

Gas purification: O2 < 1 ppm and H2O < 1 ppm 

Induction Coil & Crucible

Water cold Induction coil with 200 mm ID is placed inside the glovebox via feedthrough

Graphite crucible with the dimension of φ114 OD x φ100 ID x 142 H (mm) is included

A thermal couple with a support fixture is included for controlling the melting temperature

5" OD Quartz tube chamber is available for vacuum function at the extra cost

K type T/C for 750ºC - 1200ºC

B type T/C for 1200ºC - 1700ºC

C type T/C for > 1700ºC , up to 2200ºC

Temperature Controller

Precision digital temperature controller with Automatic PID tuning

30 segments programmable for controlling heating and cooling rate as well as dwell time

Overheating & thermocouple failure protection

+/- 2 ºC temperature accuracy

One the thermal couple is included and T/C type is dependent on max. melting temperature

Water Chiller

Temperature range: 5 - 30°C

Water Flow Rate: 58 L/min

Water Tank: 15 Liters made of stainless steel

Note: It is recommended to use a specific coolant to get the best performance. It is normal to wait a couple of minutes for cooling down after several trials of heating

Note: the input voltage for the water chiller is 220V

Warranty

One year limited warranty with lifetime support

Consumable parts such as processing tubes, o-rings, and heating coil are not covered by the warranty

 

 NoteAll products can be customized. If you need more products, please go to our official website homepage.

Besides, HengTong furnace range include, laboratory muffle furnacevacuum tube furnace, dental zirconia sintering furnace, atmosphere furnacevacuum furnace, crucible furnace, box chamber furnacebottom loading furnace, bogie hearth furnace.


This is an induction meting system in the standard glovebox with gas purification (O2 & H2O < 1 PPM) and a programmable temperature controller. It is excellent for melting air-sensitive alloys, such as Al, Mg, and Li, etc. Its melting temperature range can reach from 750ºC to 1700ºC by choosing different induction power supplies and thermal couples.

Induction Melting System equipped with digital display in Glovebox with Gas Purification (1PPM) is a highly specialized equipment combination.

Among them, the induction melting system utilizes the principle of electromagnetic induction to generate eddy currents inside the heated metal through specific power output (such as adjustable within the range of 10kW-50kW) and frequency range (such as 10kHz-50kHz), thereby quickly and uniformly heating and melting. Accurate temperature control (within the range of 500 ℃ -2500 ℃, with temperature fluctuations not exceeding ± 5 ℃) ensures the stability of the melting process and high-quality melting products.

The glove box provides a closed environment for the entire smelting operation. It is like a protective cover, preventing external dust, moisture, and oxygen from entering, creating a relatively independent and controllable operating space for induction melting. Its specific dimensions (such as 120 centimeters long, 80 centimeters wide, and 100 centimeters high) and high-strength stainless steel material ensure spacious interior space, easy operation and equipment maintenance, as well as excellent corrosion resistance and mechanical strength. Equipped with a transparent tempered glass operating window with a diameter of 30 centimeters, it is convenient for operators to clearly observe the internal operation situation.

The gas purification system is the key to ensuring high purity in the smelting environment. Through multi-stage filtration techniques such as activated carbon filtration to remove organic impurities and odors, molecular sieve filtration to remove moisture and oxygen, and high-efficiency filters to remove small particles and bacteria, the gas impurities inside the glove box are reduced to a level of one part per million (1PPM). This can ensure that the material is not contaminated by impurities in the gas during the smelting process, thereby obtaining high-purity smelting products. Purification flow rate (such as 10L/min -50L/min) can quickly purify the gas inside the glove box, ensuring that the gas remains in a high-purity state at all times. The various parts of the entire system work together to provide reliable support for high-quality induction melting.

 


 

 

 

 

Specifications:

Induction Heaters

Two options of induction power supply

80KHz, 7KW, 208- 240VAC, 50/60 Hz, single-phase, for max working temperature of 1200ºC                    

80KHz, 15KW, 208- 240VAC, 50/60 Hz, three-phase, for max working temperature of 2200ºC    

Glovebox

Glovebox Case is made of stainless steel 304 with 3 mm thickness

Chamber dimension: 1200 mm L x 740 mm W x 900 mm H

Openable front window panel (tempered glass, 8 mm thick)

Gas purification system with automatic purging and regeneration function 

Gas purification: O2 < 1 ppm and H2O < 1 ppm 

Induction Coil & Crucible

Water cold Induction coil with 200 mm ID is placed inside the glovebox via feedthrough

Graphite crucible with the dimension of φ114 OD x φ100 ID x 142 H (mm) is included

A thermal couple with a support fixture is included for controlling the melting temperature

5" OD Quartz tube chamber is available for vacuum function at the extra cost

K type T/C for 750ºC - 1200ºC

B type T/C for 1200ºC - 1700ºC

C type T/C for > 1700ºC , up to 2200ºC

Temperature Controller

Precision digital temperature controller with Automatic PID tuning

30 segments programmable for controlling heating and cooling rate as well as dwell time

Overheating & thermocouple failure protection

+/- 2 ºC temperature accuracy

One the thermal couple is included and T/C type is dependent on max. melting temperature

Water Chiller

Temperature range: 5 - 30°C

Water Flow Rate: 58 L/min

Water Tank: 15 Liters made of stainless steel

Note: It is recommended to use a specific coolant to get the best performance. It is normal to wait a couple of minutes for cooling down after several trials of heating

Note: the input voltage for the water chiller is 220V

Warranty

One year limited warranty with lifetime support

Consumable parts such as processing tubes, o-rings, and heating coil are not covered by the warranty

 

 NoteAll products can be customized. If you need more products, please go to our official website homepage.

Besides, HengTong furnace range include, laboratory muffle furnacevacuum tube furnace, dental zirconia sintering furnace, atmosphere furnacevacuum furnace, crucible furnace, box chamber furnacebottom loading furnace, bogie hearth furnace.