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Bench-top Vacuum Melt Spinning System with 15KW Power Supply
  • Bench-top Vacuum Melt Spinning System with 15KW Power Supply
  • Bench-top Vacuum Melt Spinning System with 15KW Power Supply
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Bench-top Vacuum Melt Spinning System with 15KW Power Supply

HT-200S is a benchtop vacuum melt spinning system for preparing amorphous metallic ribbons up to 2000ºC. In this technique, metal ingots are melted via the induction heating method and then propelled by overpressurizing the crucible. A thin stream of molten is then dropped onto a fast-spinning surface of a cold copper drum. This causes rapid quenching & solidification of the molten and thus form the ribbon (< 10 mm width) of the liquid metal alloy.

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  • Product Details
  • SPECIFICATIONS:

    Features

    The 15 KW ( 220VAC, Three phases) induction heating system for worldwide use.

    Treating materials with melting points up to ~ 2000°C with 10 - 20g Max

    200mm diameter copper flywheel with max. 31 meters /sec. spinning speed

    Crucible to copper wheel distance adjustable 0~10mm (manual adjustment)

    Vacuum casting attachment is included as a great add-on to make the casting part

    Compact dimension for space-saving

    Power

    15 KW Induction Heater for melting point < 1500°C

    Voltage: 208- 240VAC, Three Phases, 50/60 Hz

    Input Current: 42 Amp

    Frequency: 30 - 80 kHz   

    Control Station

    All functional controls in one digital panel: Temperature & induction power control, copper drum spinning speed & ON/OFF of Mechanical & Turbo Pump, solenoid valves for pump isolation and gas purging, and Melt-Spinning.

    Vacuum Chamber

    Stainless steel vacuum chamber: 300 x 300 x 480 mm

    Hinged type door with quartz observation window (120mm dia.)

    Vacuum level: 5 e-5 torr within 30 minutes by turbopump

    KF40 and ISO100-K vacuum port is built to the chamber.

    Induction Heater

    Induction Heater:

    Desktop 15KW Induction Heater, 30 - 80kHz (Standard)

    High Frequency 10 KW Induction Heater, 80 - 200kHz (available at extra cost)

    Max. sample load: 5 - 20g (Fe based )

    Max. working temperature: 2000°C

    The temperature controller with Thermocouple is not available. Coils with different sizes are available optionally

    Note: Water cooling for the induction heater is needed

    Crucibles

    Two quartz crucibles with an orifice of 0.5 - 1mm dia. are included for materials of melting point < 1200ºC

    Customized crucibles made of quartz or BN are available upon request at extra cost

    Optional graphite casing assembly (graphite casing+quartz insulation+larger induction coil in diameter) are also available upon request at extra cost for refractory and low permeability materials (such as Cu, BiTe, and GaAs)

    Spinning Wheel

    Copper flywheel without water cooling (200 mm Dia. x 40 mm W)

    0 - 31 m/s adjustable

    Max. Speed: 3000 RPM

    Max. Ribbon width: 12 mm (depended on the nozzle of crucible)

    The water-cooling wheel is available upon request with extra cost

    The attachment for casting is available upon request at an extra cost

    Collecting Drum

    Spun and solidified material is collected by the vacuum-sealed drum.

    Collector Length: 300 mm

    The extended length of the cylinder is available at an extra cost

    Optional

    A water-chiller is required but not included

    The melt spinner may connect to a glovebox to handle air-sensitive material.

    Sample transforming from glovebox to melt-spinner chamber is available upon request.

    Dimension

    1240 L x 680 W x 780 H, mm

    Warranty

    One-year limited warranty with lifetime support

     

    The system features an SS air-tight chamber with a front observation window. A turbo backed by a dual-stage oil pump is optional for achieving a high vacuum up to 10^-6 torr. The unit provides inlet and outlet valves for inert gas purging. This helps to protect samples from moisture or oxygen exposure during the melt spinning process. The user can also control the RPM of the drum, induction heating power, temperature, and pressure applied to the crucible.



    SPECIFICATIONS:

    Features

    The 15 KW ( 220VAC, Three phases) induction heating system for worldwide use.

    Treating materials with melting points up to ~ 2000°C with 10 - 20g Max

    200mm diameter copper flywheel with max. 31 meters /sec. spinning speed

    Crucible to copper wheel distance adjustable 0~10mm (manual adjustment)

    Vacuum casting attachment is included as a great add-on to make the casting part

    Compact dimension for space-saving

    Power

    15 KW Induction Heater for melting point < 1500°C

    Voltage: 208- 240VAC, Three Phases, 50/60 Hz

    Input Current: 42 Amp

    Frequency: 30 - 80 kHz   

    Control Station

    All functional controls in one digital panel: Temperature & induction power control, copper drum spinning speed & ON/OFF of Mechanical & Turbo Pump, solenoid valves for pump isolation and gas purging, and Melt-Spinning.

    Vacuum Chamber

    Stainless steel vacuum chamber: 300 x 300 x 480 mm

    Hinged type door with quartz observation window (120mm dia.)

    Vacuum level: 5 e-5 torr within 30 minutes by turbopump

    KF40 and ISO100-K vacuum port is built to the chamber.

    Induction Heater

    Induction Heater:

    Desktop 15KW Induction Heater, 30 - 80kHz (Standard)

    High Frequency 10 KW Induction Heater, 80 - 200kHz (available at extra cost)

    Max. sample load: 5 - 20g (Fe based )

    Max. working temperature: 2000°C

    The temperature controller with Thermocouple is not available. Coils with different sizes are available optionally

    Note: Water cooling for the induction heater is needed

    Crucibles

    Two quartz crucibles with an orifice of 0.5 - 1mm dia. are included for materials of melting point < 1200ºC

    Customized crucibles made of quartz or BN are available upon request at extra cost

    Optional graphite casing assembly (graphite casing+quartz insulation+larger induction coil in diameter) are also available upon request at extra cost for refractory and low permeability materials (such as Cu, BiTe, and GaAs)

    Spinning Wheel

    Copper flywheel without water cooling (200 mm Dia. x 40 mm W)

    0 - 31 m/s adjustable

    Max. Speed: 3000 RPM

    Max. Ribbon width: 12 mm (depended on the nozzle of crucible)

    The water-cooling wheel is available upon request with extra cost

    The attachment for casting is available upon request at an extra cost

    Collecting Drum

    Spun and solidified material is collected by the vacuum-sealed drum.

    Collector Length: 300 mm

    The extended length of the cylinder is available at an extra cost

    Optional

    A water-chiller is required but not included

    The melt spinner may connect to a glovebox to handle air-sensitive material.

    Sample transforming from glovebox to melt-spinner chamber is available upon request.

    Dimension

    1240 L x 680 W x 780 H, mm

    Warranty

    One-year limited warranty with lifetime support

     

    The system features an SS air-tight chamber with a front observation window. A turbo backed by a dual-stage oil pump is optional for achieving a high vacuum up to 10^-6 torr. The unit provides inlet and outlet valves for inert gas purging. This helps to protect samples from moisture or oxygen exposure during the melt spinning process. The user can also control the RPM of the drum, induction heating power, temperature, and pressure applied to the crucible.